Senior Process Development Engineer

Company: Leonardo DRS
Location: San Diego
Posted on: May 24, 2025

Job Description:

Press Tab to Move to Skip to Content LinkSelect how often (in days) to receive an alert:DRS Daylight Solutions business provides industry-changing photonic engine technology for government and commercial markets, including defense and security, quantum information sciences, life sciences, and industrial process control. As a laser technology pioneer, Daylight Solutions has delivered more mid-IR systems to more applications worldwide than any other company. Daylight laser solutions span the full spectrum from UV to visible to NIR to mid-IR.At DRS Daylight Solutions, you will be eligible for competitive pay, great benefits, including Medical, Dental, Vision, 401k match, 9/80 work schedule, and Tuition Assistance. Our Daylight family-oriented culture offers hands-on training, professional development, career advancement, and exposure to the latest technology, with the motto "To protect with Light". Join our family!Job SummaryThe Process Development Engineer at Daylight will support the development of laser modules from initial design through production. Responsibilities include manufacturing analysis, fixture development, and integration of robotic tooling. Candidates should have a strong understanding of equipment, documentation, testing optical/laser products, systems, and subsystems. They will work with a multidisciplinary team on prototyping, calculations, FMEA, builds, testing, capacity planning, and process development. The role involves compiling and reviewing data, performing optical and mechanical analyses, developing maintenance plans for laser manufacturing equipment, and implementing and documenting changes. The ideal candidate is an agile self-starter capable of working independently and receptive to team feedback.Job Responsibilities

• Develop systematic processes for various laser packaging technologies (soldering, wire bonding, lid welding, adhesive bonding, hermeticity testing).
• Validate design intent and optimize manufacturability.
• Support initial engineering prototype and production laser builds hands-on.
• Collaborate with design engineers to ensure manufacturability of new products.
• Troubleshoot engineering issues with root cause analysis.
• Use SolidWorks and other design/analysis software.
• Perform statistical processing to establish control limits and monitor processes.
• Document manufacturing processes to support new products and lifecycle changes (Work Instructions, ECOs, TDNs).
• Create and conduct validation test plans to qualify process changes.
• Implement process improvements using lean manufacturing and Six Sigma methodologies.
• Integrate information technologies with shop floor processes.
• Support 5S, housekeeping, and cleanliness standards throughout manufacturing.
• Set up data collection, analysis, and feedback to improve process performance.
• Design and implement process and production control methods, including key process variable analysis (JMP, Minitab), KPP Capability Analysis, Cpk.
• Construct and execute controlled experiments (DOE, Gage R&R) to address yield, quality, and equipment issues.
• Purchase, fabricate, build, and test prototypes to mitigate key development risks.
• Interface with suppliers to evaluate and select new production equipment.
• Assist manufacturing team with the design and implementation of production lines, work cells, fixtures, and equipment.The Ideal Candidate will have:
  • Ability to work independently and in a team, providing regular progress reports.
  • Ability to manage multiple projects simultaneously.
  • Good organizational skills to balance lab work, meetings, and design tasks.
  • Clear communication skills (written and oral) with personnel and customers, documenting analysis, test results, and reviews.
  • Support and uphold the organization's mission, values, and culture.Qualifications
    • Bachelor's Degree in an engineering field with 5+ years of relevant experience, preferably in opto-mechanical, laser packaging, or manufacturing engineering.
    • Strong technical expertise and domain knowledge.The pay scale for this position is $101,237/year - $157,169/year. The salary range is a guideline; actual compensation depends on factors such as experience, skills, education, certifications, geographic location, and market conditions.Leonardo DRS, Inc. and its subsidiaries are equal opportunity employers, prohibiting discrimination and harassment based on race, color, religion, age, sex, national origin, disability, veteran status, or other protected characteristics.#LI-SF1 #INDDAYOur Vision: To be the leading mid-tier defense technology company in the U.S.Our Values: Integrity, Agility, Excellence, Customer Focus, Community & Respect, Innovation. We uphold these to inspire employees and support customers.
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Keywords: Leonardo DRS, Anaheim , Senior Process Development Engineer, Engineering , San Diego, California